Author: J & S Electrical Contractors

Working with high voltage electrical systems is an extremely dangerous job. The smallest mistakes can lead to serious injuries, even loss of life.  A general maintenance worker without training in handling live electrical equipment or an unqualified electrician with insufficient knowledge of safety procedures to mitigate potential hazards will increase your liability. The same is applicable to the use of outside electrical contractors with unqualified workers. Businesses owners who ignore these risks put both their employees and livelihood in jeopardy. 

Dangers of Working with High Voltage Electricity

Voltages over 600 volts are in the high voltage category. Electrical injuries from direct contact or exposure to high voltages are of many types. They include:

• Electrical burns
• Electrical shock
• Falls
• Skin ruptures
• Damage to the heart and internal organs
• Neurological injuries
• Eye injuries
• Electrocution (which can be fatal)

OSHA requires that all workers who work on or near electrical equipment must have proper training. Workplace accidents arising out of negligence and failure to comply with established safety protocol can lead to heavy fines, multi-million-dollar law suits and in extreme circumstances, a complete shutdown of your business operations.

Why Hire a Commercial Electrician for High Voltage Work

Qualified commercial electricians have the knowledge, skills and experience to minimize potential hazards.

• They know how to use special tools and work procedures required for high voltage work, including barricading requirements.
• Their training ensures they understand special hazards associated with high voltage equipment like flames and electrical arcs and can exercise the necessary controls per regulatory standards.
• Specialized training includes electrical safety best practices to provide the correct response should a situation occur.

When hiring a commercial electrician, make sure they have high voltage training as well as sufficient experience with the type of equipment you want to install or repair.

At J & S Electrical Contractors, Inc., our fully licensed and certified commercial electricians work with a wide range of high voltage electrical equipment in industrial and commercial plants. From complex system installations to emergency repairs and preventative maintenance, our cost-efficient solutions provide you with significant operational savings. Rest assured, we will set up your electrical systems to minimize outages, equipment failure and downtime. 

Talk to us about your electrical needs and we will be happy to tailor a service plan for you.

We use a consultative approach to design solutions that fit your specific operational needs. For over 25 years, industrial plant managers in New Jersey, Pennsylvania, Delaware, and across the country depend on us for a wide variety of electrical, commercial and mechanical contractor services.

Our comprehensive electrical services include machinery design and layout assistance, design and installation of power control systems, safety and security system installs, testing and commissioning, and 24/7 emergency repair services. Count on us for electrical systems that will provide you with optimal functionality, reliability and cost-efficiency.

Call us at 215-633-8330 to learn more about our electrical services. You can also request a quote online for your commercial and industrial projects.

Modern equipment offers a high degree of reliability and efficiency. While this is certainly an advantage, the downside is that it may be often taken for granted until a problem occurs. Expert troubleshooting, regularly preventative maintenance and equipment rebuilds can help prevent sudden failures and downtime. Our highly-skilled commercial electricians share some useful tips for cost-effective operation.

• Equipment inspections: When was the last time your mechanical and electrical systems were inspected? Deterioration of motors, generators, transformers, wires, cables, switchgear, batteries, light fixtures, arresters, electronic controllers, etc. over time is normal. However, studies show that industrial plants realized the lowest repair and replacement costs when a regular equipment inspection program was in place. Classify your equipment in terms of importance and risk to identify and record issues for corrective action. 
• Preventative maintenance: Money spent on preventative maintenance will translate to lower equipment breakdown repair costs. Just fixing stuff when issues occur can be expensive. Your preventative maintenance program should be based on thorough equipment inspections and evaluations. In our experience, a one-size-fits-all approach to loss prevention tends to waste valuable resources and/or leads to neglect of critical actions. Also, simply following codes may not be enough. Codes typically assume that standard maintenance practices are in place, but they rarely mandate these practices. Furthermore, while for some equipment merely following code may be adequate, for other, the requirements may be even more stringent.
• Equipment troubleshooting techniques: Expert troubleshooting involves correctly identifying the specific cause (or component) that is causing the problem. First, look for components which tend to burn or wear out, such as mechanical switches, fuses, relay contacts, or light bulbs. Coils, motors, transformers and other devices with windings which generate heat are the next probable cause of failure. Inspect screw and bolt connections as they can loosen over time and cause high resistance leading to burning. Finally, check for defective wiring. Remember that while you might identify the issue, you may not be qualified (as per OSHA requirements) to work on it.
• Equipment rebuilds: Reconstructing equipment can give you increased lifespan with a lower price tag. When updated with the latest technology, it is often comparable to a new machine. In addition to environmental benefits, large equipment rebuilds have become popular because they save you money by prolonging the service life of your existing machines.

Avoid Outages and Loss of Productivity

Are you eager to prevent frequent equipment breakdowns? At J & S Electrical Contractors, Inc., our fully licensed and certified electricians are on the cutting-edge of technology. We recognize and adhere to the latest safety codes, providing service that delivers quality and value. Our comprehensive electrical solutions and tailored service plans are designed to prevent costly outages and optimize your returns. In addition to equipment installation, we also provide troubleshooting advice for repair and rebuilds.

With extensive experience in mechanical equipment and electrical systems in industrial and commercial plants,  we can help lower your operating costs. For over 25 years, industrial plant managers in New Jersey, Pennsylvania, Delaware, and across the country depend on us for a wide variety of electrical, commercial and mechanical contractor services.

Call us at 215-633-8330 to learn more about our electrical services. You can also request a quote online for your commercial and industrial projects.

Conveyor belts are essential to a wide range of operations, including large manufacturing plants, distribution centers, airports, and smaller industrial units. Professional conveyor installation optimizes the service life of your material handling system and helps you maintain a safe working environment. Our highly-skilled commercial electricians share some valuable tips for cost-effective operation of your conveyer system.

• Select the right size, capacity, and track configuration: From space-saving monorail conveyors to high-efficiency floor conveyors for assembly lines, and multi-track power conveyor systems that transport a variety of items, there are many options to choose from. Select a system that is appropriate for the type of material you want it to carry. Overloading your conveyor will damage it. We also recommend thinking ahead to accommodate any growth and expansion plans at your plant.
• Pay attention to design: Your facility layout impacts the design and size of your conveyor belt. The ideal design covers all loading and unloading areas to improve work efficiency and productivity.
• Choose throughput carefully: Depending on the nature of your business, you may need faster or slower throughput. This refers to conveyor speed or the maximum number of cases per minute (CPM) the conveyor will safely accommodate. To maintain optimal performance, engineers suggest that the CPM throughput should be within 10% of the maximum limit.
• Calculate power requirements: Determining the power requirements of your conveyor belt is critical to preventing machine breakdown and system overload. We can help you properly estimate your requirements to avoid equipment damage and downtime costs.
• Operator training: Only qualified personnel should operate a conveyor. Training should include instruction in operation under normal conditions as well as what to do in emergency situations. Loading and unloading points should also be kept clear of obstructions that could endanger personnel.
• Regular maintenance: All mechanical equipment including conveyors need maintenance. Just fixing issues as they occur can be expensive. Adhering to a comprehensive preventative maintenance plan will help you maximize run time.

With the right system, correct conveyor installation, and regular upkeep, you can make the most of your investment. Working with an experienced provider of conveyors and a team of certified commercial electricians will help minimize your liabilities.

At J & S Electrical Contractors, Inc., our fully licensed and certified electricians ensure seamless installation and operation of your conveyor systems. Our expertise covers a wide range of material handling systems in industrial and commercial plants.  Leverage our tailored service plans to reduce implantation time, and optimize the returns on your investments. For over 25 years, industrial plant managers in New Jersey, Pennsylvania, Delaware, and across the country depend on us for a wide variety of electrical, commercial, and mechanical contractor services.

Our comprehensive electrical solutions include machinery design and layout assistance, design and installation of power control systems, safety and security system installs, as well as test, commissioning, and 24/7 emergency repair services. Designed and installed to exacting standards, our power control solutions deliver consistent performance and ensure your peace of mind. You can count on us to ensure your system is up and running as soon as possible.

Call us at 215-633-8330 to learn more about our electrical services. Or request a quote online for your commercial and industrial projects.

Are you in the process of moving your restaurant, store or manufacturing plant to a new location? Equipment relocation is one of the major challenges business owners and managers face. Hiring an experienced commercial electrician can mean the difference between a seamless start and thousands of dollars lost in unnecessary downtime.

Here 5 benefits you simply cannot ignore:

1. Proper load sizing to avoid unnecessary shutdowns: An energy audit is critical to avoiding system overload and power failure in the new location. Your electrician will use this detailed assessment to estimate your exact requirements and create an efficient power distribution system.
2. Equipment testing to make cost-saving decisions: You can ask your electrical contractor to test all equipment and machinery currently in use to help you determine which to move or replace. This can save you hundreds of dollars in transportation and repair costs.
3. Professional electrical drawings to speed up the permit process: Obtaining electrical permits becomes easier when you have a well-mapped electrical plan. It also helps ensure machinery placement optimizes productivity and energy efficiency.
4. Preserving equipment warranties and employee safety: Inexperienced handling of your expensive machinery can void warranties, and put your equipment operators in harm’s way. Professional equipment movers and electricians can ensure that machines are properly transported and installed, thus minimizing your liabilities.
5. Testing and correcting glitches for a smooth start: From ensuring safety circuits and emergency stops are properly installed and working correctly, to verifying grounding and performing a power quality survey for voltage snags, a qualified electrician will quickly troubleshoot problems to prevent any startup delays.

There are several aspects to consider when moving your business, but minimizing downtime is always the top priority. Experienced industrial/commercial electricians can ensure your equipment relocation and startup in the new premises goes as planned.

At J & S Electrical Contractors, Inc., we offer a full range of electrical services for plant relocation, expansion, and upgrades, as well as new builds. With our tailored installation and maintenance plans, you can optimize equipment efficiency and lifespan. For over 25 years, industrial plant managers in New Jersey, Pennsylvania, Delaware, and across the country depend on us for a wide variety of electrical, commercial, and mechanical contractor services.

Our customized solutions are designed to deliver both quality and value. From machinery design and layout assistance, design and installation of power control systems, safety and security system installs, and more, we efficiently cover all your mechanical and electrical needs. Our commercial electricians are fully licensed, certified and up-to-date with technology and safety codes.

Call us at 215-633-8330 to learn more about our electrical services for equipment relocation. Or request a quote online for your commercial and industrial projects.

Efficient industrial energy management is the key to reducing operating costs and staying competitive. Studies show that nearly 30% of the energy used in the manufacturing sector is wasted. Inefficient lighting, equipment, refrigeration and heat processing systems as well as leaky compressors are the likely causes. Identifying idle equipment and making small operational and maintenance changes can have a positive impact on your bottom line.

Our experienced commercial electricians share 5 tips to help advance your conservation goals and lower your energy costs.

1. Lighting: Improving lighting efficiency is one of the easiest ways to lower your energy bills. Switch to energy efficient lighting with control systems that allow you to monitor and manage usage. Install occupancy sensors to further reduce wastage.
2. Machinery: A facility energy audit will help you determine which machinery uses the most energy. If possible, schedule usage of these machines outside of peak hours. This can reduce your power usage by up to 30%. Investing in premium efficiency motors will also lower energy consumption and improve productivity.
3. Air compressors: An expensive component of facilities (up to 20% in certain industries) that use them, studies reveal that even a single compressor leak can cost your business $500 or more annually. Fixing leaks, eliminating unnecessary usage, and installing controls to optimize performance can result in significant operational savings.
4. Scheduled shut-downs and start-ups: Powering off machinery after hours and on weekends and holidays can substantially lower your usage. As can staggering mechanical equipment start-ups to avoid large spikes in your energy demand.
5. Maintenance: Regular maintenance of your machines, HVAC units, and refrigeration systems helps keep them at peak efficiency. Malfunctioning equipment will waste energy and add up costs.

Begin with an energy audit of your industrial facility. This will help quantify your usage and determine areas of wastage as well as offer recommendations on which energy-efficient upgrades will bring the most returns.

At J & S Electrical Contractors, Inc., we offer a full range of industrial electrical services. Whether you are commissioning a new plant, planning a facility expansion or upgrading machinery and equipment, we can help.  Our tailored solutions aim to save you the most money. From machinery to power controls, safety and security systems to testing and commissioning services, we are committed to minimize your liabilities and cost. For over 25 years, industrial plant managers in New Jersey, Pennsylvania, Delaware, and across the country depend on us for a wide variety of electrical, commercial and mechanical contractor services.

Ask us for a custom plan to improve energy efficiency and productivity in your plant. Our commercial electricians are fully licensed, certified and up-to-date with technology and safety codes. From installation to maintenance and emergency repairs, our cost-efficient electrical solutions will help optimize your operational efficiency.

Call us at 215-633-8330 to learn more about our electrical services. You can also request a quote online for your commercial and industrial projects.